Rear Uprights

The rear uprights are one of the areas that can become complicated on the Locost. Or it can be very easy. The two very easy options are:
  • Use a live axle (i.e. solid axle) from a Ford Escort or Cortina or Nissan 1400 etc
  • Buy the Locost SA independent rear suspension (IRS) chassis

In the first option, I must first state that I don’t really have a clue. Our build uses the independent rear suspension/axle, so comments and corrections are welcome. But the live axle (as used in the first “Book”) seems to contain all the necessary bits to connect directly to the wheels. You can modify it to use disk brakes, and various adaptors are available from Locost SA, or designs on the web. I’ve also been told that the live axle option is lighter than the IRS. As far as servicing a live axle, you will have to look elsewhere for advice (anybody who wants to send me details, feel free – I will post and give credit).

The other easy option is the one we took. We bought the “Starter Kit” from Locost SA. This has a custom designed rear upright, which does away with the Ford parts. Apparently the Ford wheel bearings are pretty awful, and the Locost design uses Golf wheel bearings. One of the benefits is that these bearings are pre-packed and sealed, whereas the Ford ones require messy packing with grease, and fitting the oil seal manually. No thanks.

Here is a picture of the rear upright:

Locost SA rear upright
Locost SA rear upright
A picture of the wheel bearing can be found here: Link

Wheel bearing for Locost SA rear hubs
Wheel bearing for Locost SA rear hubs (from tsx.co.za)
Unfortunately if you go this route AND you have a Lobro-based axle, you have to do some machining of your rear hubs (the bit with the wheel studs in it). Locost SA will take care of this if necessary, but the details are described here: Link
We went with the “Update” option as described in the link – i.e. the length was left at 40mm, and a spacer was made. Note, if you are going to use Golf brake calipers and the smaller disks, you will also have to machine your hub since it is too large (diameter) to take the brake disks. It makes sense to get this done at the same time. The diameter should be 135mm.
This may all sound complicated, but it’s pretty straightforward and really easy. If anything is unclear, post me some questions and I’ll update the page with the answers.
Onto the harder options (for independent rear axle):
  • Use the existing Sierra hub carriers

This used to be the way it was done (hope I haven’t insulted anyone). The rear upright is built (by you, the builder) to allow the donor’s rear hub carrier to be bolted directly on. Then Ford wheel bearings would be used when replacing the bearings. An example of this is on Andre’s build diary (for his blue car):

Rear upright with hub-carrier and brake-caliper adaptor
Rear upright showing hub attached
Sierra rear hub-carrier, machined to be attached to rear upright
  • Design your own rear upright

I think if you are considering this option, then you don’t really have much to learn from this website! Let me know how it goes, I’ll happily post links to good results (or failure warnings…)

There are other options, and other axles (DeDion or something) but if you are exploring these, then you don’t need my help.

Now you know everything I know about the rear upright.

One thought on “Rear Uprights”

  1. Very interesting reading. I am playing with the locost idea for a while and want to go the live-axle way. I believe that a limited slip unit would be the way to go and i am on the point of taking the “big step”. The only thing that keep me back, apart from the monetary restrictions, is to find an ls live-axle. Any ideas where to go?

    Regards
    André Keyser

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